Control System Retrofit

Control System Retrofit: Enhance Performance and Safety


Experience a significant boost in reliability and efficiency with our Control System Retrofit services. Our comprehensive upgrade includes modernizing PLC systems and updating all sensor wiring to ensure optimal performance. 


Upgrade PLC System: Implement state-of-the-art PLC technology to streamline operations.

New Wiring to All Sensors: Enhance connectivity and accuracy by replacing and upgrading wiring.

Technical Scope:

  • Comprehensive Wiring Replacement: Remove and replace all wires and cables for over 100 sensors, solenoids, and other devices. Each wire is labeled and terminated in I/O cabinets and at the respective devices.
  • PLC System Overhaul: Transition from existing PLC racks to new, simplified Remote I/O (RIO) PLC systems. This includes installing new systems and connecting them to existing infrastructure.
  • Ethernet Integration: Install and run ethernet cables to ensure seamless connectivity across all remote I/O systems.
  • Conduit Installation and Support: Run new conduit from the Main Control Cabinet to the Transfer/Storage and adjacent areas, ensuring adequate support and compliance with safety standards.

Benefits of Our Control System Retrofit:

  • Enhanced Reliability: Up-to-date PLC systems and wiring reduce the risk of malfunctions.
  • Improved Safety: Modern sensors and control systems enhance operational safety.
  • Increased Efficiency: Streamlined processes and better connectivity improve overall operational efficiency.
  • Future-Proof Technology: Stay ahead with the latest technology, ensuring your systems are future-ready.

Contact Us Today:

Looking to upgrade your control systems? Contact us today to learn more about our Control System Retrofit services and how we can help you achieve unparalleled performance and safety.